Sunrise, sunshine, sunset, opu


The river runs fast and the sun and the moon run through the sky. Opus Lighting has been established for 12 years.
From an unknown small factory run by a county in those days, it has grown into a leading enterprise in the green photoelectric industry in Jiangxi Province and is moving towards internationalization. Over the past 12 years, Opus Lighting has never forgotten its original intention, and has been working hard and innovating, becoming a microcosm of the high-quality development of the green optoelectronic industry. In this process, Aopu people have always been in awe of product quality and safety, continued to pursue excellent quality with an international perspective, and played an important role in promoting the rapid and high-quality development of the enterprise.
Product quality is the life of an enterprise. Xu Jinbiao, the chairman of the company, adheres to the principle of quality first and has zero tolerance for quality problems. In March 2012, there was a batch of products that the quality control awareness was not strong, and they thought that small problems were acceptable to the customers, resulting in a large number of defective open tube delivery. Although the customers did not raise too much objection, the chairman of the company, Xu Jinbiao, personally called the customers to explain the reason and promised to return the goods. All related expenses were borne by the company. It takes great courage and determination to make this decision. When Chairman Xu Jinbiao saw a truck with glass exposed tubes coming back, he immediately organized the heads of all departments to the unloading warehouse site to report, and decided to arrange personnel to pull all the exposed tubes to the crushing workshop for crushing and then re manufacturing. Although this product quality accident has caused huge losses in the company's manpower, material resources and costs, the most important thing is that it has sounded an alarm to all managers and taught them a quality lesson.
Fortunately, this quality accident did not let us lose customers, but won their recognition and respect for us.
After several years of development, as the mainstream product in the energy-saving lamp market at that time, Opus semi full screw energy-saving lamp reached 63% in the national market segment, ranking first in Jiangxi Province. However, at a lean coordination meeting in September 2016, Chairman Xu Jinbiao proposed that the company should improve quality and efficiency, transform and upgrade. Considering that LED is a development direction of the lighting industry, energy saving and environmental protection, and a green light source with better quality and meeting environmental requirements, it is necessary to transform, upgrade and invest in new projects LED T8 tubes.
However, everything is difficult at the beginning. At the beginning of the development of LED lighting, Opel also encountered difficulties. In order to seize the market and save time, the new project LED T8 glass tube and drive power supply are purchased from outside, but there are many quality problems and the cost is always high. Not only that, because of the rise of the LED industry, the market raw materials are in short supply at the moment, which is difficult to meet the production demand. In the competitive market, General Manager Xu Jinbiao realized that core parts must be self-sufficient to ensure product quality. To this end, Jiangxi Aopu started the independent research, development and production of LED T8 glass tube and LED driver.
In 2017, the company set up a QC research team consisting of more than 80 R&D, engineering and quality teams. Adhering to the concept of excellence and continuous improvement, on the one hand, the company made technical transformation on the structure of the original all electric glass furnace to make it suitable for the production of T8 LED glass tubes; On the other hand, the glass formula is improved; Control the raw materials layer by layer and continuously monitor, measure and analyze the process; Finally, at the beginning of 2018, the LED T8 electric melting glass furnace with a daily output of 18 tons of glass tubes was ignited and put into production. The one-time qualification rate of the products reached 98.7% or more, and the production cost was 12% lower than that of outsourcing, forming a complete industrial chain from glass tubes to T8 lamps.
After the successful transformation and upgrading in 2017, Jiangxi Aopu Lighting Co., Ltd. kept abreast of quality and speed, achieved a win-win situation of safe production and enterprise development, realized the rise of enterprises in the weak market, and revitalized themselves in the difficult industry.
In 2019, Opus Lighting passed the quality system and social responsibility behavior audit of Amazon's gold suppliers, and its products were exported to Europe, America, Oceania, etc., and successively established strategic partnership with Philips, Osram and other world lighting brands, which stabilized the development of the enterprise. The company takes process control as the starting point and strictly controls the quality. Guided by strategic objectives and performance indicators, the company has established QC team, lean production team and 8D analysis team to monitor, measure and analyze each production and management process; The ERP procurement management module has been established to control the quality from the source of supply; The MES system has been established to realize the traceability management of materials. Through a series of innovation and fine control, the production cost has been reduced, the per capita efficiency is more than 50% higher than that of the industry, and the product quality leads the development of the industry.
Jiangxi Aopu Lighting, with the mission of "Let people enjoy green lighting", is committed to providing efficient, energy-saving, environmentally friendly, safe and comfortable green lighting systems for human beings, so that people can enjoy the ultimate light environment.
Never forget the original intention, strive to practice, walk with dreams, and protect human health with the light of health.
There is sunshine at sunrise and Oupu at sunset!
Contributed by: Chen Qisheng, Leng Xianli
Reviewed by: Dong Zhaoqing
Editor: Yang Shuijun

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